What is CCIT?

Definition.  For Container Closure Integrity Testing (CCIT) we mean the specific area of technology that investigates, with suitable methods and equipment, the actual integrity, that is the condition of sealing or hermetic closure, of a container, so that it is suitable for the purpose it is closed.

Is CCIT same as Leak Testing?  No.  Same of the testing and physical principles might be common to Container Closure Integrity Testing and Leak Testing; however, Leak Testing is intended to cover a broader range of applications, such as, for instance, the control of air or liquid tightness of pressurized or vacuum circuits in industry. The application field for CCIT is limited to the case when you want to test a container, rigid or partially rigid or flexible, filled and closed with a stopper or cap, or by thermal fusion or welding, in a way that can guarantee sealing.

Many are the types of containers subject to Container Closure Integrity Testing, in different industries:

Pharma:

Glass ampoules

BFS containers

Glass/plastic Cartridges

Bags for disposable bioreactor

Pouches or sachets for powder or ointment

Screwed cap vials

Prefilled glass syringes

Blister in plastic, paper, Alu

Bags for bulk API

Jars for ointments or cream

Vials with elastomeric stopper

Prefilled plastic syringes

Soft bags for Injectables

Cans for spray or inhalers

Medical devices:  Blister or trays with porous/nonporous lid, jars, bags polyfoil with or w/o Alu foil.

Nutraceuticals and cosmetics: Containers subject to CCIT in these segments are basically the same as in Pharma.

Food and beverage: in this broad segment, containers are sachets, pouches, bags, boxes, cans, jars, bottles as well as single or multiple segment blisters.
Here needs and rules for Container Closure Integrity Testing are less strict and not defined by regulation, even though product volumes are very large and defects in container closure can cause heavy effects in terms of costs and reputation of the producer.

This review will be focused on containers for Pharma.